FDM – ULTEM 1010
ULTEM 1010 is a high-performance thermoplastic material used in Fused Deposition Modeling (FDM) 3D printing. It is an engineering-grade resin that is known for its exceptional strength, heat resistance, and chemical resistance. ULTEM 1010 is part of the polyetherimide (PEI) family of polymers and is particularly valued in industries that require robust materials capable of withstanding extreme environments.
Key Material Facts:
- High Heat Resistance: ULTEM 1010 has an impressive glass transition temperature (Tg) of 217°C, making it suitable for applications that involve high-temperature environments. It can endure sustained heat exposure without significant deformation or loss of strength.
- Superior Strength and Stiffness: The material offers high tensile strength and stiffness, providing excellent structural integrity for functional parts under mechanical stress.
- Chemical Resistance: ULTEM 1010 is highly resistant to a wide range of chemicals, including oils, fuels, and various solvents, making it suitable for harsh industrial environments.
- Flame Retardant: This material is UL 94 V-0 rated, meaning it is flame retardant and can self-extinguish when exposed to fire. This property is important for applications that require enhanced safety standards.
- Biocompatibility: ULTEM 1010 is biocompatible, making it suitable for use in medical applications, such as surgical instruments and implants, where safety and reliability are crucial.
- Electrical Insulation: It also offers excellent dielectric properties, which is valuable for applications involving electronics or electrical insulation.
Common Applications:
- Aerospace: ULTEM 1010 is widely used in the aerospace industry for parts that need to endure high temperatures and mechanical stress, such as brackets, housings, and engine components.
- Automotive: Suitable for automotive applications that require high-performance materials with resistance to heat, chemicals, and physical stress, such as connectors, housings, and under-the-hood components.
- Medical Devices: Used to create medical components that must meet strict biocompatibility standards, including surgical guides, dental devices, and diagnostic equipment.
- Industrial Equipment: Perfect for producing parts in industries like oil and gas, defense, and electronics that need to withstand demanding conditions, including high temperatures and exposure to chemicals.
- Functional Prototypes: Used in prototyping to create parts that closely resemble final products in both performance and durability, making it ideal for high-performance prototypes in critical industries.
Material Reference Data:
- For more information on how the FDM printing process works please check out this page.
- For FDM part design trick and tips check out this page.
- Material manufacturers website
FDM – ULTEM 1010: Technical Specifications
Mechanical Properties
| Property Description | Measurement |
|---|---|
| Tensile Strength | 64 MPa |
| Tensile Elongation | 2.2% |
| Flexural Strength | 144 MPa |
| Impact Strength (Unnotched) | 326 J/m |
| Heat Deflection (HDT) @ 66 psi, 0.125” | 216 °C |
| Heat Deflection (HDT) @ 264 psi, 0.125” | 213 °C |
| Volume Resistivity | 1.0 x1014 – 8.96×1015 ohm-cm |
| Dissipation Factor | .001 |
FDM – ULTEM 1010: Part Gallery
